Manufacturers in Houston: the plants behind the energy economy, counted and named

Houston's manufacturing base looks like a job shop economy from a distance: more than a quarter of its plants are metal fabricators and machine shops. Up close, most of them build, repair or feed the equipment that drills, pumps and refines, and that's what decides who they buy from and when.

Market report8 min readPublished

The Houston metro had 5,739 manufacturing establishments with paid employees in 2023, employing 207,412 people at an average annual pay of $86,684 (Census County Business Patterns). Harris County holds 4,126 of them. Fabricated metal is the largest group (1,588 plants), and chemicals the best paid ($131,860 a head). The Texas Workforce Commission's newer count, published by the Greater Houston Partnership, puts 2025 manufacturing at 7,251 establishments and 236,659 workers.

  • 5,739 manufacturing establishments and 207,412 employees in the Houston metro (Census, 2023): 2.02% of US plants.
  • Harris County has 72% of the plants; Brazoria County's 257 plants average 53 employees, the metro's largest.
  • 175 oil and gas field machinery plants employ 11,622 people, and 510 machine shops serve them.
  • Chemical plants pay an average $131,860 and refineries $200,934, against $86,684 for all manufacturing.
  • Chevron, Phillips 66 and LyondellBasell head the public manufacturers whose 10-Ks give a Houston-area headquarters.
On this page

This report is for buyers looking for a Houston fabricator, machine shop or contract manufacturer, job seekers and researchers sizing the industry, and B2B sellers whose customers are Houston plants. It sets two official counts side by side, shows what the plants make and where they are, names the public manufacturers based here from their own filings, and ends with a prospecting plan.

Two official counts of Houston manufacturing

The US Census Bureau and the Texas Workforce Commission (TWC) both count manufacturing establishments, and they don't agree, because they measure different years from different records.

MeasureCensus County Business PatternsTWC, via the Greater Houston Partnership
Year2023 (employment in the week of March 12)2025 (fourth quarter)
Establishments5,7397,251
Employees207,412236,659
Average annual pay$86,684$108,524
Built fromThe Census Bureau's business registerUnemployment insurance tax records

Use the Census figures to compare Houston with other places, because every county, metro and state in County Business Patterns (CBP) is counted the same way. Use the TWC figures, which the Greater Houston Partnership publishes in Houston Facts 2026, for the most recent picture. The Partnership also reports that the region produced $126.8 billion of manufacturing output in 2024, more than any other US metro, citing the Bureau of Economic Analysis.

The rest of this report uses the Census data for the Houston-Pasadena-The Woodlands metro (CBSA 26420), all of manufacturing (NAICS 31 to 33).

Measure, 2023Houston metro
Establishments5,739
Employees207,412
Annual payroll$17,979,221,000
Average employees per establishment36.1
Average annual pay$86,684
Share of US manufacturing establishments2.02% (of 284,452)

Ranking the Census metro file ourselves, Houston is fourth among US metros for manufacturing establishments, behind Los Angeles, New York and Chicago, and sixth for manufacturing employees. Manufacturing is 7.2% of the metro's private-sector jobs in CBP.

What Houston plants make

Subsector (NAICS)EstablishmentsEmployeesAverage pay
Fabricated metal products (332)1,58845,640$75,746
Machinery (333)54128,478$82,469
Food (311)49814,162$43,477
Chemicals (325)47338,868$131,860
Miscellaneous manufacturing (339)4338,109$65,043
Printing (323)3954,401$53,491
Nonmetallic mineral products (327)3257,910$68,274
Computer and electronic products (334)26311,434$97,121
Plastics and rubber (326)21911,007$59,789
Petroleum and coal products (324)678,591$152,745

Average pay is our calculation, payroll divided by employees. Fabricated metal and machinery together are 37% of the metro's plants and 36% of its manufacturing jobs. Chemicals and petroleum products have only 540 plants between them but 47,459 employees, 23% of the total, and the highest pay.

The oilfield equipment and process plant clusters

The detailed industry codes show how much of Houston's metalworking is tied to energy:

Industry (NAICS)EstablishmentsEmployees
Machine shops (332710)5106,582
Oil and gas field machinery and equipment (333132)17511,622
Fabricated structural metal (332312)1153,766
Industrial valves (332911)592,253
Plastics material and resin (325211)578,362
Petrochemicals (325110)235,826
Petroleum refineries (324110)115,029

Two very different customers sit in that table. The oilfield equipment makers and the machine shops behind them are mid-sized and cyclical, paced by drilling and completion activity. The refineries and petrochemical plants are few and huge (a Houston refinery averages 457 employees) and run on long maintenance cycles. Houston Facts 2026 reports that the metro holds 41.1% of US base petrochemical capacity and 14.0% of US refining capacity, from IHS Markit and the US Energy Information Administration.

Where in the metro

CountyEstablishmentsEmployeesEmployees per plant
Harris4,126154,89037.5
Montgomery49511,13322.5
Fort Bend42414,74734.8
Brazoria25713,56852.8
Galveston1834,77026.1
Waller1053,76635.9
Austin501,11622.3
Liberty4891219.0
Chambers422,42057.6

County figures come from the CBP county file and add up to 9 fewer establishments than the metro total. Harris County dominates, but the coastal counties (Brazoria and Chambers) have the biggest plants because that's where the chemical complexes sit. Montgomery County, north toward The Woodlands, is mostly small shops.

Plant size

Employees at the establishmentEstablishments
1 to 42,084
5 to 9955
10 to 19906
20 to 49919
50 to 99429
100 to 249297
250 to 49996
500 to 99940
1,000 or more13

Grouped: 3,945 plants with 1 to 19 employees, 1,348 with 20 to 99 and 446 with 100 or more. CBP counts establishments with paid employees, not companies: a fabricator with yards in Pasadena and Conroe counts twice, a company's head office is classified as a management office rather than a plant, and owner-only shops are left out.

Public manufacturers headquartered in the Houston area

SEC EDGAR lists 60 companies with a listed ticker, a manufacturing SIC code (2000 to 3999) and a business address in the metro. The ten largest by revenue, each checked against the address of principal executive offices and the income statement in its latest annual report on Form 10-K:

CompanyHeadquartersWhat it makesRevenue, latest fiscal year
ChevronHoustonOil, gas, refined products and chemicals$184.4 billion (2025, sales and other operating revenues)
Phillips 66HoustonRefined products, midstream and chemicals$132.4 billion (2025)
Hewlett Packard EnterpriseSpringServers, storage and networking$34.3 billion (year to Oct. 2025)
LyondellBasell IndustriesHouston (also London and Rotterdam)Chemicals and plastics$30.2 billion (2025)
Baker HughesHoustonOilfield and energy equipment$27.7 billion (2025)
NOVHoustonDrilling and production equipment$8.7 billion (2025)
CVR EnergySugar LandRefining and nitrogen fertilizer$7.2 billion (2025)
HuntsmanThe WoodlandsPolyurethanes and specialty chemicals$5.7 billion (2025)
Weatherford InternationalHoustonOilfield equipment and services$4.9 billion (2025)
Quanex Building ProductsHoustonWindow and door components$1.8 billion (year to Oct. 2025)

EDGAR codes ConocoPhillips as a petroleum refiner, but its 10-K describes it as "an independent E&P company headquartered in Houston", so we've left it out. Revenue is company-wide; most of these companies' plants and jobs are spread well beyond Texas. For private manufacturers, use the directories below.

Finding and vetting a Houston manufacturer

  1. Start with the trade groups. The Greater Houston Manufacturers Association runs a Fabrication to Finish Directory and helps OEMs find suppliers; the Texas Association of Manufacturers is the statewide advocacy group for more than 500 member companies.
  2. For oilfield products, check the license. The API Composite List is the American Petroleum Institute's directory of API Monogram licensees and registered quality systems (API Spec Q1, ISO 9001), searchable by company and specification, with city, status and products. Only active licensees may use the API Monogram.
  3. Confirm the entity. The Texas Comptroller's Franchise Tax Account Status Search looks up a company by name, taxpayer number or Secretary of State file number.
  4. Read the safety record. OSHA's Establishment Search lists federal inspections and citations by establishment name, state and ZIP code. Check the address, because different companies can have similar names.
  5. Get help with improvement, not names, from TMAC, the NIST Manufacturing Extension Partnership center for Texas, based in Fort Worth.

Prospecting Houston manufacturers

SegmentPlants (CBP 2023)Who usually decidesWhat moves a purchase
Shops with 1 to 19 employees3,945OwnerA new customer, a machine purchase, a quality audit
Plants with 20 to 991,348Owner or general manager, with operations and quality managersCapacity for a new order, API or ISO certification
Plants with 100 or more446Plant manager, maintenance and reliability leads, site procurementTurnarounds, capital projects, corporate supplier programs

Timing differs by cluster. Oilfield equipment makers buy when drilling activity and backlogs rise, and cut fast when they fall. Process plants plan maintenance and turnarounds months ahead, so the vendor list is often set well before the work starts. For a broader view of the region's companies, see companies in Houston; for the drilling and production side, see oil and gas companies in Houston.

Worked example: a vibration monitoring service

Illustrative example. The company, rates and assumptions are invented; the plant counts are Census data.

Bayou Reliability (bayoureliability.example) runs monthly vibration routes on pumps, compressors and fans, and wants process plants with 50 to 499 employees.

  • Houston plants with 50 to 499 employees: 429 + 297 + 96 = 822.
  • Chemicals, petroleum products, plastics and rubber, food and beverage make up 473 + 67 + 219 + 498 + 111 = 1,368 of the metro's 5,739 plants (24%). At the same share, about 196 fit on size and industry, a floor, because process plants run larger than average.
  • Bayou starts with Harris, Brazoria, Chambers and Galveston, where the process plants cluster, and books one plant visit for every 15 accounts it researches: about 13 site walks from the first pass.

The slow part is learning which plants have rotating equipment problems this year: a new unit, an expansion, a reliability engineer job posting. Bebop can search for "Houston-area chemical and plastics plants with 50 to 499 employees hiring reliability engineers" and research each one.

Email to a Houston plant's reliability or maintenance manager
Subject: Pumps and compressors at [Company] [site]

Hi [first name],

I saw [Company] is [adding a unit at / hiring a reliability engineer for] the [site] plant. When rotating equipment is added faster than the monitoring program grows, the first sign is usually a failed seal.

We run monthly vibration routes for Gulf Coast process plants and hand over a ranked list of the machines to fix first. Could we walk your critical pumps in [month]?

[Your name], Bayou Reliability

Next step: see how plants are organized to buy, and who signs, in the manufacturing industry guide.

Sources

Written by the Bebop team at Blackpearl Group. Published .

Questions people ask

How many manufacturing companies are in Houston?

The Census Bureau counted 5,739 manufacturing establishments with paid employees in the Houston metro in 2023, with 207,412 employees. The Texas Workforce Commission's 2025 figures, published by the Greater Houston Partnership, show 7,251 establishments and 236,659 workers. Both count locations rather than companies, and neither includes owner-only shops, so commercial directories that list every business report different totals.

What do Houston manufacturers make?

Mostly metal products and equipment for energy, and chemicals. In 2023 the metro had 1,588 fabricated metal plants, 541 machinery plants, 473 chemical plants and 67 petroleum and coal products plants, plus 175 makers of oil and gas field machinery. Chemicals and petroleum products employ 47,459 people, 23% of Houston manufacturing jobs, from Census County Business Patterns.

Which manufacturing companies are headquartered in Houston?

Among SEC-listed companies, Chevron and Phillips 66 are the largest, followed by Hewlett Packard Enterprise (Spring), LyondellBasell, Baker Hughes and NOV, according to each company's latest Form 10-K. CVR Energy (Sugar Land), Huntsman (The Woodlands), Weatherford and Quanex Building Products complete the ten largest by revenue. Many large plants in the region belong to companies headquartered elsewhere.

How much do manufacturing jobs in Houston pay?

Houston-area manufacturing establishments paid an average of $86,684 per employee in 2023, from Census County Business Patterns. Pay varies widely by industry: $131,860 in chemicals, $152,745 in petroleum and coal products and $43,477 in food manufacturing. The Texas Workforce Commission reports a 2025 average annual manufacturing wage of $108,524 for the region.

Where are manufacturers located in the Houston area?

Mostly in Harris County, which had 4,126 of the metro's 5,739 manufacturing establishments in 2023 and 154,890 manufacturing employees. Montgomery (495 plants) and Fort Bend (424) are next. Brazoria and Chambers counties on the coast have fewer but larger plants, averaging about 53 and 58 employees, because the chemical complexes are there.

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